Volvo 2003T Manual de Serviço descarregar pdf (Página 41)

Cooling system

Fresh water cooling

Accessory 2002, 2003

1. Fit the circulation pump (complete with tensioner

bracket and spacer sleeve, position 4). Tighten the

bolts (M8x75) to 20 Nm (14.7 ft.lbs), position 1.

2. Suspend the heat exchanger loosely by the rear bolt

(M8x16 and spring washer), position 5.

a) Fit the pipe (position 6) and the hose (position 3)

between the heat exchanger and the sea-water

pump, using double hose clamps (apply soapy water

to the rubber rings, applies for all rubber rings).

b) Fit the pipe between the heat-exchanger and

thermostat housing, position 7.

c) Fit the pipe between the heat-exchanger and the

circulation pump, position 8.

3. Locate the pipes in the heat-exchanger and draw it

forward tightening it with the two bolts (M8x16 and

spring washers), positions 5 and 9.

4. Fit the pipe between the heat-exchanger and the

exhaust elbow, position 10.

NOTE! The holder for the pipe, (position 11) and

the lock (position 11a).

5. Fit the pipe between the circulation pump (lower

outlet) and the cylinder head, position 12.

6. Fit the pipe between the circulation pump (upper

outlet) and the cylinder head, position 13.

7. Fit the alternator, place the bolt for the tensioner

bracket with the head forwards. Put on and tension

the V-belt.

8. Fit the expansion tank to the exhaust elbow, posi-

tion 15.

9. Fit the hose between the tank and the circulation

pump (double pipe) 2002 = 450 mm (17.7 in),

2003 = 550 mm (21.7 in) (only single hose clamps

are used on the fresh-water system), position 16.

10.Fit the nipple, position 17.

11.Fit the hose between the tank and the thermostat

housing (nipple 17): 2002 = 350 mm (13.8 in),

2003 = 450 mm (17.7 in), position 18.

12.Fit the plugs in the exhaust elbow and the cylinder

head, positions 19 and 20.

13.Fill the system to the right level with a mixture of

fresh water (50 %) and anti-freeze (50 %), alterna-

tively rust-protection additive (VP accessory). The

fresh-water system volumes: 2002 = 4.0 dm

(litre)

(1.1 US gals), 2003 = 5.5 dm

(litre) (1.45 US gals).

Pos 21 and 23 are for hot water outlet.

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Volvo 2003T Manual de Serviço Página 41

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