Volvo 2003T Manual de Serviço Página 9

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7
General instructions
Strength classes
Bolts and nuts are divided up into different classes of
strength; the class is indicated by the number on the
bolt head. A high number indicates stronger material,
for example a bolt marked 10-9 indicates a higher
strength than one marked 8-8. It is therefore important
that bolts removed during the disassembly of a bolted
joint must be reinstalled in their original position when
assembling the joint. If a bolt must be replaced check
in the replacement parts catalogue to make sure the
correct bolt is used.
Sealant
A number of sealants and locking liquids are used on
the engines. The agents have varying properties and
are used for different types of jointing strengths, oper-
ating temperature ranges, resistance to oil and other
chemicals and for the different materials and gap siz-
es in the engines.
To ensure service work is correctly carried out it is im-
portant that the correct sealant and locking fluid type
is used on the joint where the agents are required.
In this Volvo Penta Workshop Manual the user will find
that each section where these agents are applied in
production states which type was used on the engine.
Tightening using both a torque setting
and a protractor angle requires that
first the recommended torque is ap-
plied using a torque wrench and then
the recommended angle is added ac-
cording to the protractor scale. Exam-
ple: a 90
0
protractor tightening means
that the joint is tightened a further 1/4
turn in one operation after the stated
tightening torque has been applied.
Tightening torque with Protractor tight-
ening (angle tightening)
Lock nuts
Do not re-use lock nuts that have been removed dur-
ing dissassembly operations as these have reduced
service life when re-used - use new nuts when assem-
bling or reinstalling. For lock nuts with a plastic insert
such as Nylock® the tightening torque stated in the
table is reduced if the Nylock® nut has the same
head height as a standard hexagonal nut without plas-
tic insert. Reduce the tightening torque by 25% for
bolt size 8 mm or larger. Where Nylock® nuts are
higher, or of the same height as a standard hexagonal
nut, the tightening torques given in the table apply.
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